Our focus
Our focus is on the placement of precision components after drawing produced by:
Long turning, multi-spindle machining, short turning, chuck turning and hydromats
We have the right machine strategy for your enquiry of drawing bundles of parts combined with innovative programming and the know-how of motivated specialists. From Ø 0.5 to 250mm we are your partner for all materials. Small, medium or large series. Aluminium, copper, high-alloy steels, rust and acid-resistant materials; titanium, molybdenum, Nitronic 60 and hasteloy.
In the finishing department, we offer all common methods of fine machining. With the support of selected suppliers for surface and heat treatment processes, we supply you with ready-to-install precision turned parts. On several multi-spindle automatic machines, conventional or CNC controlled, we produce a large number of different turned parts in large series with diameters up to 32 mm. The Hydromat rotary transfer machines have up to 16 stations with various machining units with rotating tools, both vertically and horizontally, and the most modern feeding and handling systems ensure a high degree of autonomy. Quantity with high quality.
Plastic Injection Moulding
Plastic injection moulding is the core business of REAL-TECHNIK AG. A seamlessly graded machine park provides the basis for optimum production at the highest technical level. Batch sizes ranging from 100 to 2 million units and the processing of all thermoplastics, high-temperature plastics and (highly) technical plastics are part of our core business.
With us you will find everything for technical injection moulding:
- 30 injection moulding machines
- Closing force from 10 - 850 to (100 - 8500 kN)
- Part weight from 0.05 g to 4.0 kg
- Processing of all thermoplastics
- Production with inserts
- Processing of all technical and highly technical plastics
- Processing of high temperature plastics (PEEK, PAEK, PPSU, etc.)
Stamping, forming and deep drawing
With a pressure of up to 60 tons, we produce metal stampings between 0.05 and 4 mm thick, depending on the material and requirements with progressive, forming or composite tools.
You can choose from a wide range of metals. Some options are DC01 steel, ferromagnetic Mu metal or Permenorm, stainless steel, beryllium copper and titanium.
Maximum economy
To ensure that you benefit from maximum cost-effectiveness, our engineering service carries out feasibility studies that define which production steps need to be carried out in which order, which material to use and what tolerances are required. This enables us to manufacture large series efficiently while accepting smaller production quantities of a few thousand pieces.
Depending on the part geometry and tool design, our machines can operate at up to 1,000 strokes per minute, which makes series production of metal stampings very economical.
Precision milled parts
- Our aim is to make no compromises in quality and to use the most cost-effective and fastest method of manufacturing your products. From single pieces to the production of entire series.
- CNC machining of individual parts, prototypes, series and assemblies according to your drawings. Innovative CAD-CAM programming techniques enable efficient machining.
- Highly complex precision components manufactured simultaneously.
- Top advice at first hand
- Innovation on up to 5 axes
Gearing parts
We are the specialist in the production of pinions and wheels with straight toothing, helical toothing and crowned toothing. On request, we carry out thermal and galvanic treatments for the pinions and wheels. We can also polish and grind the pinions and wheels in a variety of ways (cylindrical grinding, roller burnishing, vibratory grinding). The module range of our pinions and wheels is between 0.1 and 2.5. The gear quality of the pinions and wheels depends on customer requirements and is checked with master gears. The application areas of our pinions and wheels are in the transmission of power and movement.
Galvanic surface refinement
We finish workpieces by electroplating. The thicknesses are chrome (various degrees of gloss), zinc-nickel, nickel (chemical), zinc (various passivations), nickel (electrolytic), cadmium; gold, silver and copper. Sandblasting, microblasting and passivation complete our range of surface finishing services.
Uncompromising quality thinking, specialisation in small and medium-sized series as well as customer service distinguish us.
Additive manufacturing
Components, no matter what geometry. Prototypes, one-of-a-kind, small and large series. Additive manufacturing is shaping the future of the manufacturing industry like no other process. Additive manufacturing or laser sintering can be used to produce, coat or repair components with the highest material requirements. Compared to traditional, abrasive manufacturing processes such as turning or milling, in additive manufacturing design determines manufacturing, which is why we also speak of "design-driven manufacturing".
Module assembly
In addition to the production of individual parts and series, we are also able to relieve your production processes by pre-assembling simple or complex assemblies up to actual high-tech products. We assemble various components into assemblies and procure all the individual parts required for this. Or would you like finished products? We also produce and procure everything according to your specifications, so that your products are fully assembled and delivered directly to your customers.
Automation
With a group of automation specialists with years of practical experience in this field, it develops specific and efficient solutions for its customers. Depending on the quantities to be assembled, such systems differ mainly in their degree of automation. This is determined together with the customer to determine the most efficient and cost-effective solution for the respective application. Thanks to many years of experience in this field and the possibility of designing and manufacturing the parts required for an automation solution in-house, cost-effective systems with short delivery times are created that are precisely adapted to the customer's needs.
Own product - Removal system for sliding headstock
No more damaged parts and a defined, traceable sample size, these were the two objectives that led us to develop and build a fully automatic removal system for the sliding headstock automatic lathes.
The system presented here solves both objectives perfectly and also eliminates recurring manual operations, because the manufactured parts are automatically placed on a grid. There they are ready for the next process step, such as washing or packaging.
The system is driven purely electrically and therefore requires no pneumatic connection. It stands on lockable rollers and the supply belt is flexibly adjustable. These features make the line highly mobile and easy and quick to set up.
Our network partners
We believe in a long-term partnership
We represent and work together with innovative, future-oriented and technically superior companies that can also create synergies among each other. Especially in turning, milling, grinding, honing, assembly, laser welding, punching and fine blanking. New we also offer 3D printing.
All of our network partners have the ISO 9001 certification, in part supplemented with the medical standard ISO 13485 and / or the automotive standard TS 16949. Of course, the environmental standard ISO 14001 is standard or environmentally conscious for most network partners.
Our network partners are characterized by:
- Modern machinery and competence
- Short recation time / high flexibility
- International range
- High automation from order entry, execution to just-in-time delivery
- Motivated and well-trained employees, apprentice training, lean management, CIP, high efficiency
6 reasons why...
... why a cooperation with Sales4B2B is promising for everyone involved:
| 01. | In our role as a professional mediator, we can offer the best solution without compromise. The reason is our large network of partners who complement each other in their spectrum. |
| 02. | We create transparency. You always know which network partner carries out your order. Upon request, as soon as the order is in production, you will receive a video to see the progress in real time. |
| 03. | Your satisfaction is important to us. The processes between supplier and buyer companies are optimized, secure and digitized. When communicating, you can count on us. |
| 04. | "Coming together is a beginning, staying together is a progress, working together is a success". In this quote from Henry Ford, we see our goal is to nurture the trust we get when placing the order like a young plant and let it grow into a mighty tree. This is our daily drive. |
| 05. | Quality = customer satisfaction = quality. With this approach defined as a cycle, it should ultimately be noted that quality leads directly to customer satisfaction and customer satisfaction is therefore the sign of quality. Quality is the responsibility of everyone in the supply chain who creates value. For questions or ambiguities, we clarify this directly and easily. |
| 06. | In terms of technology and know-how, we meet the requirements of the market. Customer orientation, transparency, friendliness, trust, flexibility and high willingness to perform are the guiding principles of our thinking and acting. Simple and uncomplicated transactions are a matter of course for us.. |
Start your project
We look forward to your ideas and inquiries. Tell us about it. Just use the contact options below and tell us in a nutshell or in detail what you imagine. Of course your ideas / inquiries are in safe hands with us. On request, we also sign NDAs.
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